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In high volume plastic injection molding
machinery, a molded part that does not clear the mold can cause
serious problems, including a long down time to clean up or make
repairs.
A particularly useful property of the
mold is its shininess, which means low emissivity. Accordingly,
the infrared radiation from an open mold is primarily reflected
from the room, and thus an IRt/c pointed at the mold would not read
much higher than room temperature. However, if a part is still in
the mold, the IR radiation is far higher since the high emissivity
of the plastic part is easily seen by the IRt/c as the temperature
of the hot part. By mounting an IRt/c so that it can view the part
as the mold opens, a reliable and inexpensive part detection system
can be installed. Simply connect the IRt/c to a simple thermocouple
controller with alarms interfaced to the mold position. For efficient
coverage of the mold, two IRt/c’s can be wired in parallel and connected
to a single controller, so that a part viewed by either sensor will
alarm.
For harsh environments, the IRt/c.3x or
IRt/c.5 models with narrow field-of-view and built-in air purge
are recommended.

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